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How Does Printing & Embroidery Production Work?

The main decoration methods used in garment factories, and where they fit into the production flow.

A garment panel being decorated before or after sewing

Reference illustration — will be replaced with a real photo.

Before the Panel Is Sewn, or After the Garment Is Made

Decoration can happen at two different points: on flat, cut panels before sewing (common for placement prints on a t-shirt front), or on the finished, assembled garment (common for embroidery on a shirt pocket, or all-over prints). Which point makes sense depends on the design, the technique, and how much the fabric will move through the rest of sewing.

Common Printing Methods

Diagram of screen printing

Screen Printing

Ink is pushed through a mesh screen stencil. The industry standard for large, bulk orders — durable and cost-effective at volume.

Diagram of DTG printing

DTG (Direct-to-Garment)

An inkjet-style printer sprays ink straight onto the fabric. Great for detailed, full-colour designs on small runs.

Diagram of DTF printing

DTF (Direct-to-Film)

Design is printed on film, coated with adhesive powder, then heat-pressed onto the garment. Durable and works across many fabric types.

Diagram of sublimation printing

Sublimation

Heat turns dye into a gas that bonds into polyester fibres. Produces vivid, all-over prints, but only works on polyester fabric.

Diagram of heat transfer printing

Heat Transfer

A design pre-printed on paper or film is pressed onto the garment with heat. Simple and fast, but less durable than screen printing.

Diagram of embroidery

Embroidery

A design is stitched directly into the fabric with thread, using a digitised pattern file. Textured, premium feel, but slower and pricier per unit.

How This Fits Into the Production Flow